- What is the difference between SOP and standard work?
- What is meant by standardization?
- How do you create a standard work?
- What is a component of standard work?
- Why is standard work important?
- What is a standard work instruction?
- How do you calculate takt time?
- What is a work standard?
- What is a standard work chart?
- What is Leader Standard Work?
- What is a standard work document?
- What are the 3 elements of standard work?
- What are the 4 main kaizen principles?
- What are the Lean principles?
What is the difference between SOP and standard work?
To my mind, the main difference between a procedure and standard work is: A procedure tells you what to do in a given situation.
Standard work tells you what you need to know to get the job done right first time..
What is meant by standardization?
Standardization is the process of creating standards to guide the creation of a good or service based on the consensus of all the relevant parties in the industry. … Standardization also helps in ensuring the safety, interoperability, and compatibility of goods produced.
How do you create a standard work?
If your organization is serious about standardized work, I suggest the following steps:Step 1 Working Lean – Focus and prioritize. … Step 2 Develop the best-known way of working. … Step 3: Visualize the standard. … Step 4 Train everyone to the new standard. … Step 5: Scheduled follow-up. … Step 6: Introduce a process for improvement.
What is a component of standard work?
The three components of standard work are: Takt time, which is the rate at which products must be produced to meet customer demand. It is not cycle time. The work sequence operators perform within takt time. The inventory required to keep the process operating smoothly.
Why is standard work important?
Standard work helps to ensure that every worker is executing tasks by following the specific set of rules and processes. This helps to reduce errors, waste and risks and also facilitates problem-solving.
What is a standard work instruction?
What are standard work instructions? Standardized Work Instructions (SWI) are instructions designed to ensure that your manufacturing processes are consistent, timely and repeatable. Often the standard work instructions are printed and posted near the operator’s work station.
How do you calculate takt time?
The TAKT Time Formula = (Net Time Available for Production)/(Customer’s Daily Demand).Available production time = 8 hours or 480 minutes.Assume that the customer sends in 20 accounting forms to be read.TAKT Time Formula = 480/24 = 20 minutes/form.
What is a work standard?
A work standard is a written description of how a process should be done. It guides consistent execution. At its best, it documents a current “best practice” and ensures that it is implemented throughout a company. At a minimum, it provides a baseline from which a better approach can be developed.
What is a standard work chart?
The standardized work chart shows operator movement and material location in relation to the machine and overall process layout. … The standardized work chart is one of the three basic forms for creating standardized work, along with the standardized work combination table and job instruction sheet.
What is Leader Standard Work?
Leader Standard Work is a set of behaviors and recurring activities that advances a Lean thinking culture. The practice also creates teachable moments, surfaces immediate opportunities to improve processes, and through it the work culture learns (together) what is working and what isn’t.
What is a standard work document?
An SOP is a document that describes the best way to execute a process and its activities to maintain consistent working practices. It represents the what will be done, how it will be done, and who will be responsible for making sure it gets done.
What are the 3 elements of standard work?
The form should show the three elements that constitute standardized work: the current takt time (and cycle time) for the job, the work sequence, and the amount of required standard in-process stock to ensure smooth operations.
What are the 4 main kaizen principles?
The 4 Types of KaizenWhat you will learn: The four types of Kaizen. … Kaizen Teian: Bottom-Up Improvement. Kaizen Teian describes a form of improvement where people participate to improve their own processes. … Kaizen Events: Defined Improvements. … Kaikaku: Radical Change. … Kakushin: Break-through Innovation. … Finding The Right Tool.
What are the Lean principles?
According to Womack and Jones, there are five key lean principles: value, value stream, flow, pull, and perfection.